The Significance of Industrial Gearboxes
We at Esenpro actively involve ourselves in upgrading the national and international standards for industrial gearboxes. We do that with the help of our team of experienced technocrats and application engineers who design gearboxes to best suit the end-user application. Esenpro delivers high-standard gearboxes through cutting-edge technology, the latest design software, and accurate simulation modules. Esenpro has multiple installations globally in the steel, cement, plastic, mining, power, overhead cranes, port, and chemical industries. All of the above factors have made us one of the leading gearbox manufacturers in India.
We design and develop high-quality gearboxes. We have been doing so for generations, and that’s what makes us the experts in gears and gearboxes. The article will let you explore briefly, understand the significance, and know the applications & advantages of industrial gearboxes.
What is an Industrial Gearbox?
An industrial gearbox is a closed system in which mechanical energy gets transferred from one device to another. The system increases torque and decreases the speed. Industrial gearboxes can control the speed and torque to convert energy into a compatible format. They transfer mechanical power into a driving tool to control speed and torque & convert it functionally.
Industrial gearboxes ease the mechanical functions in industries as they can handle multiple tasks at extremely high speeds over a long period. They need a long, stable life & safety factor, which makes them different from standard gearboxes. An industrial gearbox is a crucial part of any machinery. You lose the accuracy and proper functionality of several devices without industrial gearboxes, further costing you time & money.
Types of Industrial Gearboxes from Esenpro
Helical Parallel Shaft Gearbox
Esenpro EP Series Helical Gearbox gets designed and manufactured to achieve the most favourable balance between strength and surface durability ratings, noise level, and efficiency. Helical gearboxes are large and use lesser power. Their design allows them to run smoother and allows high load angles.
Esenpro designs Helical gearboxes with a sophisticated method of computerized calculation of gear tooth geometry and scientific study of dimensions & tolerances. Helical gears and pinions get manufactured with Nickel, Chromium, Molybdenum-alloy steel, and a case-carburized heat treatment process to achieve a hardness of 58-62 HRC. Gears, pinions, and housings get manufactured on high-precision machine tools with stringent quality control.
Bevel Helical Right Angle Gearbox
Esenpro designs and manufactures EP Series Bevel Helical Gearbox to achieve the most favourable balance between strength and surface durability ratings, noise level, and efficiency. Esenpro Bevel gears are based on the Gleason and Klingenberg Spiral Bevel technology. All our bevel sets are either lapped / hard finished or ground corresponding to the application.
The design of Bevel Helical Angle Gearboxes adheres to the scientific study of dimensions & tolerances and the sophisticated method of computerized calculation of gear tooth geometry. Helical gears and pinions get manufactured with Ni, Cr, Mo-alloy steel, and a case-carburized heat treatment process to achieve a hardness of 58-62 HRC and subsequently profile ground to achieve DIN 5/6 quality or better.
Bevel Gears have curved teeth on cone-shaped surfaces near the unit bottom. They can get used to rotating non-parallel shafts and have a broad range of applications, including bulk material handling and mining.
Applications & Uses of Industrial Gearboxes
Industrial Gearboxes have applications in various applications. They have extensive uses in large-scale industries. Cement, Iron & Steel, Overhead Cranes, Plastic, Rubber, Paper & Pulp, Sugar, and Mining, among others, are the industries that cannot function well without industrial gearboxes.
These large-scale industries use numerous heavy and sturdy machines that require gearboxes to provide high torque. The common uses of gearboxes are to monitor the direction of rotation and convert torque or power between inputs in applications that need desired output speed.
Industrial gearboxes get used in machine tools, construction machines, transporters, and any machine that requires altercations in the torque and speed of rotating movement in power transmission. Esenpro has been developing more efficient and dynamic industrial gearboxes over time with the help of state-of-the-art technology.
Industrial Gearboxes have a massive significance in numerous large-scale industries. They are integral in increasing the functionality and capacity of the industry. Esenpro is actively involved in designing and developing high-standard industrial gearboxes. We have always given our utmost priority to quality. That has been our drive to success to become one of the leading gearbox manufacturers in India.